Prism Pharma Machinery

Dry Granulation Roller Compactor Line

₹ 500000.00  Incl. GST ₹ 423728.81 Excl. GST

Description

Dry Granulation Roller Compactor Line
Prism Integrated Dry Granulation Roll Compactor Line
PRISM® Integrated Dry Granulation Roll Compactor Line is totally based on the DRY GRANULATION METHOD. The Powder charged in the hopper is pre-compacted & fed into the gap between two compacting rolls. The Compacting rolls process the powder into a compacted sheet then which can be granulated into the desired mesh size which use of a inline milling & inline granulator.The Application:
• Free flowing granules for Automatic packing
• Compact granules to reduce package size
• Dust Free granules to facilitate handling
• Granules to fill in smaller capsule
• Granules for Tableting.Salent Features:
• Inline Dry Granulation line with Powder Transfer System, Roll Compactor, Inline milling and granulator, vibro sifter and IBC Bin.
• Design is cGMP - Current Good Manufacturing Practices compliance
• All Product contact parts AISI 316 & non contact parts AISI 304.
• Sophisticated PLC Controls with HMI Touch Screen.
• Low material loss thanks closed product transfer
• Integrated powder transfer system.
• Automated processes and short set-up time.
• Common operating interface for all functions.
• Optimized yield of product thanks reduced surfaces with product contact
• Integrated Cleaning in Place-CIP provision.
• Can be provide 21 CFR Part 11Batch Size
• Available model 5 kg to 1000 kg working Capacity.Materials
• Product Contact AISI 316L.
• Non Contact parts SS 304.
• Food Grade silicon rubber for seal.

Integrated dry granulation line including,
• Material Transfer: Vacuum Powder Conveying/Transfer System
• Compaction: Roll Compactor
• Milling: Inline pre milling underneath of Roll compactor
• Granulating: Inline granulating underneath of inline pre milling
• Material Grading: Inline sifting through Vibro Sifter underneath inline granulator.

The load and unload process are closed, without operator manual intervention. Integrated control between the machines makes very convenient for the user. The Full Granulation Line integrates into a single frame and control panel.

 Vacuum Powder Conveying/Transfer SystemRoll Compactor Inline Pre MillingInbuilt Inline Granulation Inline Vibro SifterSafety Features
Can be used for transfer of products having bulk densities up to 1.0gm/cc.The roller and roller shaft is made from SS 410 with hard chrome plating. Provide inline pre milling to compacted cake type material in small piece.Provide inline granulator unit with oscillating type for make granules from pre milling compacted.Fine materials will recirculation to once again compression.Emergency stop button
Total Discharge no Retention.The Roll surface is designed to prevent slippage with serrated type.This pre milling is compact unit is inbuilt at discharge hopper of Compactor.This inline granulator is compact unit and mounted underneath on roll compactor machine.Simple & Convenient Operation, Changeover, Cleanliness, Operator Protection & Ease to Maintenance.Over load relay.
No segregation or degradation of Product.Roller is provided with unique force distribution system with hydraulic pressure so achieves granules with a consistent hardness.Pre Milling unit have knife edge blade to cut materials.Granulator is having servo drive with gear motor to set oscillating RPM and speed of oscillating as per requirements.Powerful vibration by special Vibro motor.Controls wiring with 24 DC for safety.
No tool required for opening & cleaning.Roller drives provide with variable speed drive and heavy reduction gear, motor, coupling joint for safety.Pre Milling blade rotor is made in single piece to easy assembly.Granulator unit have rubbing blade with half round shape perforated sieve.Vibration spring with rubber supports.Limit switch for chamber, Slip clutch at drive of auger.
Transfer can be completely automatic to avoid the manual handling of the materialRollers drives shafts are provide with helical gear drive to adjust surface point in corrugated. Pre Milling unit have rigid gear drive motor.Granulators have close round shape chamber to fit drive shaft, rotor and sieve.Double deck with 2 nos. sieve and 3 nos. discharge.Limit switch for inline pre milling front door & inline granulator front door.
Fully automatic system, with timing controls and automatic air blow back system for filter cleaning.Roller drive with Variable speed drive.Pre Milling blade is having variable speedDrive shaft is connected with coupling with gear box and servo motor.3 nos. Side outlet for fines, required size and over size.
Vacuum Blower and cyclone filter can be installed in outside production area.The side seal is provides to roll side surface to avoids leakages of un compact powder Granulator chamber is having front hinged door to easy change of sieve and cleaning of the machine.Charging from top in centre directly underneath of inline granulator.
Avoids product waste, loss and contamination.A scraper is mounted at the bottom and top of the roll to scrape off powder sticking on the roll.Front door of chamber is with limit switch.Easy movable & Easy to clean.
Easy to clean and wash of contact parts.Cone hopper and cone feed screw pre compressed material in hopper.Noiseless machine.
Integrated Feed screw drives with variable speed drive through reduction gear motor and sleep clutch for safety.Round structure with 3 nos. castor PU wheel with brake.
Vacuum deaireation provides with vacuum pump in hopper to removed air from powder.
Hydraulic lifting system is provides for hopper and screw feeder for easy dismantling and cleaning.
To facilitate the clean up job, the control panel is separate from the basic machine, thus the product contact area can be safely washed down with water.
To prevent a possible accident the compacting roll is designed to rotate backward when cleaning.


BRAND: Prism Pharma Machinery

Dry Granulation Roller Compactor Line

Product code (MPN): ITB-77B341D0
Availability:In Stock
₹ 500000.00  Incl. GST ₹ 423728.81 Excl. GST
  • Description
    Dry Granulation Roller Compactor Line
    Prism Integrated Dry Granulation Roll Compactor Line
    PRISM® Integrated Dry Granulation Roll Compactor Line is totally based on the DRY GRANULATION METHOD. The Powder charged in the hopper is pre-compacted & fed into the gap between two compacting rolls. The Compacting rolls process the powder into a compacted sheet then which can be granulated into the desired mesh size which use of a inline milling & inline granulator.The Application:
    • Free flowing granules for Automatic packing
    • Compact granules to reduce package size
    • Dust Free granules to facilitate handling
    • Granules to fill in smaller capsule
    • Granules for Tableting.Salent Features:
    • Inline Dry Granulation line with Powder Transfer System, Roll Compactor, Inline milling and granulator, vibro sifter and IBC Bin.
    • Design is cGMP - Current Good Manufacturing Practices compliance
    • All Product contact parts AISI 316 & non contact parts AISI 304.
    • Sophisticated PLC Controls with HMI Touch Screen.
    • Low material loss thanks closed product transfer
    • Integrated powder transfer system.
    • Automated processes and short set-up time.
    • Common operating interface for all functions.
    • Optimized yield of product thanks reduced surfaces with product contact
    • Integrated Cleaning in Place-CIP provision.
    • Can be provide 21 CFR Part 11Batch Size
    • Available model 5 kg to 1000 kg working Capacity.Materials
    • Product Contact AISI 316L.
    • Non Contact parts SS 304.
    • Food Grade silicon rubber for seal.

    Integrated dry granulation line including,
    • Material Transfer: Vacuum Powder Conveying/Transfer System
    • Compaction: Roll Compactor
    • Milling: Inline pre milling underneath of Roll compactor
    • Granulating: Inline granulating underneath of inline pre milling
    • Material Grading: Inline sifting through Vibro Sifter underneath inline granulator.

    The load and unload process are closed, without operator manual intervention. Integrated control between the machines makes very convenient for the user. The Full Granulation Line integrates into a single frame and control panel.

     Vacuum Powder Conveying/Transfer SystemRoll Compactor Inline Pre MillingInbuilt Inline Granulation Inline Vibro SifterSafety Features
    Can be used for transfer of products having bulk densities up to 1.0gm/cc.The roller and roller shaft is made from SS 410 with hard chrome plating. Provide inline pre milling to compacted cake type material in small piece.Provide inline granulator unit with oscillating type for make granules from pre milling compacted.Fine materials will recirculation to once again compression.Emergency stop button
    Total Discharge no Retention.The Roll surface is designed to prevent slippage with serrated type.This pre milling is compact unit is inbuilt at discharge hopper of Compactor.This inline granulator is compact unit and mounted underneath on roll compactor machine.Simple & Convenient Operation, Changeover, Cleanliness, Operator Protection & Ease to Maintenance.Over load relay.
    No segregation or degradation of Product.Roller is provided with unique force distribution system with hydraulic pressure so achieves granules with a consistent hardness.Pre Milling unit have knife edge blade to cut materials.Granulator is having servo drive with gear motor to set oscillating RPM and speed of oscillating as per requirements.Powerful vibration by special Vibro motor.Controls wiring with 24 DC for safety.
    No tool required for opening & cleaning.Roller drives provide with variable speed drive and heavy reduction gear, motor, coupling joint for safety.Pre Milling blade rotor is made in single piece to easy assembly.Granulator unit have rubbing blade with half round shape perforated sieve.Vibration spring with rubber supports.Limit switch for chamber, Slip clutch at drive of auger.
    Transfer can be completely automatic to avoid the manual handling of the materialRollers drives shafts are provide with helical gear drive to adjust surface point in corrugated. Pre Milling unit have rigid gear drive motor.Granulators have close round shape chamber to fit drive shaft, rotor and sieve.Double deck with 2 nos. sieve and 3 nos. discharge.Limit switch for inline pre milling front door & inline granulator front door.
    Fully automatic system, with timing controls and automatic air blow back system for filter cleaning.Roller drive with Variable speed drive.Pre Milling blade is having variable speedDrive shaft is connected with coupling with gear box and servo motor.3 nos. Side outlet for fines, required size and over size.
    Vacuum Blower and cyclone filter can be installed in outside production area.The side seal is provides to roll side surface to avoids leakages of un compact powder Granulator chamber is having front hinged door to easy change of sieve and cleaning of the machine.Charging from top in centre directly underneath of inline granulator.
    Avoids product waste, loss and contamination.A scraper is mounted at the bottom and top of the roll to scrape off powder sticking on the roll.Front door of chamber is with limit switch.Easy movable & Easy to clean.
    Easy to clean and wash of contact parts.Cone hopper and cone feed screw pre compressed material in hopper.Noiseless machine.
    Integrated Feed screw drives with variable speed drive through reduction gear motor and sleep clutch for safety.Round structure with 3 nos. castor PU wheel with brake.
    Vacuum deaireation provides with vacuum pump in hopper to removed air from powder.
    Hydraulic lifting system is provides for hopper and screw feeder for easy dismantling and cleaning.
    To facilitate the clean up job, the control panel is separate from the basic machine, thus the product contact area can be safely washed down with water.
    To prevent a possible accident the compacting roll is designed to rotate backward when cleaning.


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