Description

Application & Process:

Closed Cabinet CIP/ WIP system is useful for cleaning and washing at place of IBC Bin and Accessories.

Automatic washing station is consists of closed washing cabinet, washing skid, Hot air handling system, Exhaust air Unit and PLC controls system with Industrial PC to Compliance 21 CFR Part 11 and SCADA connectivity.

Used dirty bin is oriented in the closed cabinet and closed entrance main door for washing. Washing cycle time can be set as per requirements for Plain water, Hot water, Detergent, Distilled water. In auto mode Bin wash automatically as per sets cycles. There are nos. of spraying nozzles for washing at all corners & all side walls for outer washing. Top mounting spraying nozzle is fitted with telescopic pneumatic cylinder to wash inner surface of the bin, Inner washing nozzle move upward & downward during washing for completely washing of bin. The cabinet is having drain pot with recirculation of water connection with pump if required then it can be recalculated. After complete washing cycles then bin is dry by passed filter hot air circulation by air handling unit. After drying of Bin on set temperature then released for new batch safe storage.

Closed washing system for bin can be supplied with storage tank for purified water, Hot water generator, detergent tank and air handling unit as per customer requirements.

Drain can be provide with PH Sensor and Conductivity Sensor.

IBC Bin washing system futures:
• Designed as per cGMP principles followed at pharmaceutical corporations globally.
• All contact parts AISI 316L & non contact parts AISI 304.
• The cleaning can be carried out with automated or manual systems is a reliable process that meets the stringent hygiene regulations demanded by the food, dairy, beverage, biotechnology and pharmaceutical industries etc.
• It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.
• Closed cabinet type washing system for washing of Bin with water skid, hot air AHU.
• Close Cabinet CIP (Wash & Cleaning-In-Place) is a system designed for automatic cleaning by, Hot Water, detergent, Purified Water and rinse solutions without major disassembly and assembly work
• The machine is designed to handle IBC’s from 500l to 2000l and accessories by help of trolley.
• Platform of IBC Bin is providing rotating with Gear Motor so during washing IBC Bin will be rotate at 360 Degree on Slow speed.
• Advance PLC controls with Industrial IPC -Touch screen controls Compliance 21 CFR Part 11 and SCADA connectivity for records, recipe management and interactive commands. 
• Principle of high pressure and low volume of water for Washing results in less water consumption and low effluent quantity
• The cleaning can be carried out with automated systems is a reliable process that meets the stringent hygiene regulations
• Design is completely customizable depending on specific client constraints and requirements
• Powerful jets ensure complete internal and external washing of the IBC and accessories.
• Design optimized to reduce consumption of water and energy.
• Specific wash zones for bottom valves and lids.
• Telescopic spraying nozzle for inside washing of IBC.
• Telescopic hood provides with pneumatic operated for hot air flow inside of the IBC.
• One step setting of washing and drying operation.
• The washing process consists of several cycles in which rinsing material is through the bin, pumps, valves and other process equipment in the flow system.
• All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement. 
• It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.
• The bottom platform is provides with rotating on slow speed with variable speed.
• Trolley for accessories washing can be providing as optional.
• The booth has a provision of locating a single IBC at a time for washing & drying.
• Double door design for inlet of dirty IBC Bin and outlet of clean IBC Bin.
• The system is located in-between the unclean & clean wash area as shown above.
• The machine can be integrated drain with pH sensor and Conductivity sensor.
• Water skid Systems can be provided reservoirs for detergent and rinse solutions as well as pumping. 
• The water skid mounted with high pressure multi stage plunger pump, hot water vessel- 1no. with Insulated, detergent tank, Peristaltic dosing pump-1 no. for detergent, Inlet pneumatic operated valve at pump and outlet valve.
• Hot air drying skid- AHU with Double Scan AHU with inside s.s.304 24SWG. And outside powder coated with Pre filter- 10 & 5 micron, Blower-2 hp, heating coil- steam, HEPA 0.3 micron filter.
• Pressure display for HW, WFI, water for jet and compressed air.
• Swing doors provide convenient loading and removal of bins
• Full height glass doors provide complete process monitoring.
• Sample pot provide at drain.
• All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement.