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Integrated wet granulation line including,
• Material Transfer: Vacuum Powder Conveying/Lifting column
• Granulating: High Shear Mixer Granulator-HSMG / Rapid Mixer Granulator - RMG
• Wet Milling: Inline Milling at discharge of High Shear Mixer Granulator
• Drying: Fluid Bed Dryer
• Material Transfer: Vacuum Powder Conveying / Tippler
• Milling: Inline Cone Mill
• Blending: Blender (Octagonal/Double cone/”V” Shape/Conta – Bin Blender.)
The load and unload process are closed, without operator manual intervention. Integrated control between the machines makes very convenient for the user. The Full Granulation Line integrates into a single frame and control panel.
| Vacuum Powder Conveying/Transfer System | High Shear Mixer Granulator-HSMG / Rapid Mixer Granulator - RMG | Fluid Bed Dryer | Inline Cone Mill | Blender | Safety Features: |
| Can be used for transfer of products having bulk densities up to 1.0gm/cc. | High speed mixing & granulating | Single piece construction with Integrated retarding expansion chamber cum filter bag housing. | High speed milling, granulating, mixing and size reduction. | Can be providing in different shape as per user requirement. (Octagonal/Double cone/”V” Shape/Conta – Bin Blender.) | Emergency stop button |
| Total Discharge no Retention. | Automated mixing and granulating process in single bowl. | Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. | Uniform size reduction of wet material. | Benders are ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch. | Over load relay. |
| No segregation or degradation of Product. | High Precision mixing and granulation with Short Batch Time, Problem free Cleaning and Residue Free Discharge. | Double scan AHU with Air Filter- Micro, HEPA, Heat Exchanger Steam and Dehumidifier. | Cone blade with cone type sieve for size reduction. | Enclosed rigid drive with reduction gear box and motor. | Controls wiring with 24 DC for safety. |
| No tool required for opening & cleaning. | Unique design with four arm mixing impeller with blade angle to pushing product radically outward. | Exhaust air blower with dynamic balance fan with exhaust filter. | AC frequency variable speed 100 to 1400 RPM. | Product container having discharge with butterfly valve and man hole. | Safety railing for octagonal blender. |
| Transfer can be completely automatic to avoid the manual handling of the material | Chopper blade designed to cuts lumps and make granules. | Built in Explosion vents and isolation valve protect equipment. | Easy removable contact parts for cleaning, inspection and easy Mobility. | Charging hole with hinged lid with seal for charging and cleaning. | Limit switch for top lid of RMG. |
| Fully automatic system, with timing controls and automatic air blow back system for filter cleaning. | Dual speed mixing impeller for mixing and intensify chopper for granulating. | Automatic Temperature controls for Inlet Air and Process cycle time controls. | Various combinations of perforated sieves. | Safety reeling provided for rotating area of product container. | Safe earthling for static current in FBD. |
| Vacuum Blower and cyclone filter can be installed in outside production area. | Flush fitting discharge plug is electro pneumatically operated. | Washable filter media, FDA approved. | Inline milling process with RMG to FBD and FBD to Blender. | Fixed baffles provided for lumps braking. | Auto stop when process time is completed. |
| Avoids product waste, loss and contamination. | Air pursing for seal for both shafts. | Auto pneumatic filter bag shacking system. | Limit switch at charging & discharge hopper. | Material transfer from FBD to blender through Inline milling with vacuum transfer system. | Inter lock of product container & filter bag sealing. |
| Easy to clean and wash of contact parts. | Inline Milling at discharge to break wet lumps. | Sampling pot on product container. | Variable speed for product container by VFD. | Low compressed air pressure switch interlock. | |
| Integrated operating through RMG operating panel. | Variable speed drive for main impeller and chopper. | Solid flow detection System. | Integrated control for inline cone mill, vacuum powder transfer system & blender from single | ||
| Option for Product bowl Jacketing for heating/ cooling and vacuumized mixing process. | Differential Pressure gauge for filter. | ||||
| Option for binder adding by spraying system with peristaltic pump. | Option for CFM sensor (Air velocity). | ||||
| Option for flame proof motor and electric operating panel. | Option for flameproof motor. |
Integrated wet granulation line including,
• Material Transfer: Vacuum Powder Conveying/Lifting column
• Granulating: High Shear Mixer Granulator-HSMG / Rapid Mixer Granulator - RMG
• Wet Milling: Inline Milling at discharge of High Shear Mixer Granulator
• Drying: Fluid Bed Dryer
• Material Transfer: Vacuum Powder Conveying / Tippler
• Milling: Inline Cone Mill
• Blending: Blender (Octagonal/Double cone/”V” Shape/Conta – Bin Blender.)
The load and unload process are closed, without operator manual intervention. Integrated control between the machines makes very convenient for the user. The Full Granulation Line integrates into a single frame and control panel.
| Vacuum Powder Conveying/Transfer System | High Shear Mixer Granulator-HSMG / Rapid Mixer Granulator - RMG | Fluid Bed Dryer | Inline Cone Mill | Blender | Safety Features: |
| Can be used for transfer of products having bulk densities up to 1.0gm/cc. | High speed mixing & granulating | Single piece construction with Integrated retarding expansion chamber cum filter bag housing. | High speed milling, granulating, mixing and size reduction. | Can be providing in different shape as per user requirement. (Octagonal/Double cone/”V” Shape/Conta – Bin Blender.) | Emergency stop button |
| Total Discharge no Retention. | Automated mixing and granulating process in single bowl. | Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. | Uniform size reduction of wet material. | Benders are ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch. | Over load relay. |
| No segregation or degradation of Product. | High Precision mixing and granulation with Short Batch Time, Problem free Cleaning and Residue Free Discharge. | Double scan AHU with Air Filter- Micro, HEPA, Heat Exchanger Steam and Dehumidifier. | Cone blade with cone type sieve for size reduction. | Enclosed rigid drive with reduction gear box and motor. | Controls wiring with 24 DC for safety. |
| No tool required for opening & cleaning. | Unique design with four arm mixing impeller with blade angle to pushing product radically outward. | Exhaust air blower with dynamic balance fan with exhaust filter. | AC frequency variable speed 100 to 1400 RPM. | Product container having discharge with butterfly valve and man hole. | Safety railing for octagonal blender. |
| Transfer can be completely automatic to avoid the manual handling of the material | Chopper blade designed to cuts lumps and make granules. | Built in Explosion vents and isolation valve protect equipment. | Easy removable contact parts for cleaning, inspection and easy Mobility. | Charging hole with hinged lid with seal for charging and cleaning. | Limit switch for top lid of RMG. |
| Fully automatic system, with timing controls and automatic air blow back system for filter cleaning. | Dual speed mixing impeller for mixing and intensify chopper for granulating. | Automatic Temperature controls for Inlet Air and Process cycle time controls. | Various combinations of perforated sieves. | Safety reeling provided for rotating area of product container. | Safe earthling for static current in FBD. |
| Vacuum Blower and cyclone filter can be installed in outside production area. | Flush fitting discharge plug is electro pneumatically operated. | Washable filter media, FDA approved. | Inline milling process with RMG to FBD and FBD to Blender. | Fixed baffles provided for lumps braking. | Auto stop when process time is completed. |
| Avoids product waste, loss and contamination. | Air pursing for seal for both shafts. | Auto pneumatic filter bag shacking system. | Limit switch at charging & discharge hopper. | Material transfer from FBD to blender through Inline milling with vacuum transfer system. | Inter lock of product container & filter bag sealing. |
| Easy to clean and wash of contact parts. | Inline Milling at discharge to break wet lumps. | Sampling pot on product container. | Variable speed for product container by VFD. | Low compressed air pressure switch interlock. | |
| Integrated operating through RMG operating panel. | Variable speed drive for main impeller and chopper. | Solid flow detection System. | Integrated control for inline cone mill, vacuum powder transfer system & blender from single | ||
| Option for Product bowl Jacketing for heating/ cooling and vacuumized mixing process. | Differential Pressure gauge for filter. | ||||
| Option for binder adding by spraying system with peristaltic pump. | Option for CFM sensor (Air velocity). | ||||
| Option for flame proof motor and electric operating panel. | Option for flameproof motor. |
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