FPS provides a complete Shampoo Processing Plant which is specially designed indigenous unit for a complete process involved in processing of a range of shampoos and conditioners.
Product Details:
| Automation Grade |
Automatic |
| Phase |
3 Phase |
| Brand |
FPS |
| Production Capacity |
1000 LPH |
| Power Source |
Electric |
| Voltage |
240 V |
| Corrosion Resistance |
Yes |
Salient Features:
- Batch Volumes: up to 5000 Litres
- O. C: S. S-304/S. S-316L
- Compliance: current Good Manufacturing Practise (cGMP) compliance approved
- Scrapers with Anchor Agitator and perforated blades for efficient mixing
- Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
- High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
- Cleaning in Place (CIP) able unit
- Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
- Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
- Pipeline, Valves & Working Platform: All in S. S.
Process:
- Water Phase is heated, mixed and prepared in the Water Phase Vessel.
- Wax/Oil Phase is heated, mixed and prepared in the Wax/Oil Phase Vessel.
- The prepared phases are pumped into the Jelly Preparation
- The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture.
- Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
- The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.
Components:
Vacuum based Processing VesselTriple jacketed insulated vacuum based cylindrical tank with torispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.
Transfer PumpTwin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.
High Shear HomogenizerSpecially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.
Storage VesselDouble jacketed cylindrical tank with torispherical dish end both top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.
Control PanelThe electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.
Piping, Valves & Working PlatformAll internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.
